Now, let’s do some calculations. One Energizer battery is rated 1.5V nominal voltage and 3500 mAh. When fully charged, it gives around 1.7V. Hence, 4 batteries in series should give 6.8V when fully charged. Here is the discharge curve from the official document:
Now, you are saying that it has never come down below 6.6V, it means that (as per the curve) it has only consumed about 2000 mAh of its total capacity of 3500 mAh.
Now, this is only possible if both these 2 conditions are satisfied:
You are transmitting data VERY infrequently (say, once a week).
Let me know @syrinxtech. I am actually thrilled about this. If (1) is true, then you must have special settings in your firmware/code which actually brought down the current. And let me know about (2).
The JST-PH2 connector has a similar Deep Sleep current (130uA) as well, doesn’t it? You could always do what I did, and attach wires with this connector type to a battery holder.
@Vitesze Yes. It has 130 uA deep sleep current. This is also mentioned in the documentation. And there is no need to use JST-PH2 connector at all. You can directly connect the battery holder to the Li+ pin, which is shorted to the JST connector.
I use a 3.6V battery, so no 4 x AA setup. If you use a voltage regulator you can make it work, but it’s probably more complicated than simply connecting it to VIN…
@shivams, wow, you did a lot of work. Actually, the MCU is not a Photon but a Moteino which has a built-in 915MHz radio. The radio and MCU both sleep until they are wakened by the interrupt from opening the mailbox door.
@shivams I use a single LiSOCl2 D-cell (ER 34615M), produced by GEBC. Voltage fluctuates between 3.2 to 3.6V (depending on current draw), so I use a regulator to get a fixed 3.6V output from it.
@shivams, regarding transmission frequency. Since there is only a transmission when the mailbox is opened, on average there are 3 times a day, Monday - Saturday. Usually no transmissions on Sunday.
@syrinxtech Yeah I got that. My calculations were based on Particle Electron, which has higher current consumption during sleep as well as transmission, as compared to Moteino.
Based on some super quick/terrible maths, it looks like you’d need roughly 26Ah a year, so at least 80Ah to last the full 3. As I think others have said, regular lithium-ion cells definitely won’t like -25C, and though NiMHs, some of the newer lithiumy chemistries, and lead acid batteries can handle lower ones, most seem to only be rated to -20. On the other hand, if you need to lower the voltage I’m a big fan of Pololu’s voltage regulators.